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Development of the New Field Marshall Receiver

Interview with David Marshall, Chief Science Officer of Marshall Radio Telemetry -- "Development of the New Field Marshall"

Interviewer: "Tell us about this totally new Marshall receiver, and what you set out to achieve."

DLM: "We started out as a project just to replace the current Field Marshall with one that has a much wider frequency selection. Yet as things went on, we kept finding new possibilities, "Why don't we change this, why don't we add that?" Suddenly, last year we were spending a lot of time on it, suddenly we were getting very picky about what we wanted to improve. We began thinking it's a new receiver and it's got to be really good. And we got lucky in a few instances. We happened to strike a rich vein of potential that will keep it viable for a long time to come. So what you get in the Field Marshall is a brand new technology, state of the art, and if I do say so myself, a bit of a precision job of engineering.

As it turned out, the biggest change was to improve the filtering on this receiver, to make it so much more responsive to a weak signal, so much more sensitive and so much more free of the noise which obscures your signal. Those were breakthroughs."

Interviewer: "Why do you say Breakthrough? That's a strong word for an improvement."

DLM: "Well, receiver technology has been around for a long time, and the same techniques have been used for decades and decades. But with the latest generation of electronic RF [radio frequency] devices, there are substantially new, profoundly new approaches to issues and it was just natural to take advantage of these. And we used what we think are some novel or clever ways that gave a result that even surprised us."

Interviewer: "Describe for us the concept of 'Signal-to-Noise Ratio' and how you improved it."

DLM: "The Signal-to-Noise Ratio concept sounds kind of daunting and maybe not so easy to understand, but it's the essence of a receiver if you're trying to pick up a weak signal as we do in telemetry a lot. Only one thing stops you from picking up the weakest signal, and that is the amount of noise introduced by the first stages in the receiver. Think about it: if you have a weak signal out there and it's coming through a good antenna, and suppose you had no noise introduced in your receiver, then it's simply a matter of amplifying and amplifying until you can hear that weak signal, and that's very easy to do. But unfortunately there's always a white noise, that hiss you hear from the receiver, caused by thermal vibrations in the very semiconductors and metals themselves and that hiss is your enemy. It gets amplified along with the signal and ends up obscuring it. You try to amplify the weak signal to no avail. But if you can reduce that noise, then you can amplify and hear weaker signals, so the Signal-to-Noise Ratio is the only measure of how good a receiver is at picking up a weak signal.

Also, in a programmable receiver where you can select your own frequency, you need to have a special kind of oscillator, and inherent to those oscillators is that they generate a lot of noise, which is called 'phase noise.'"

Interviewer: "So this limitation is found in all other receivers, yet you've been able to overcome this somehow?"

DLM: "Yes, by using new semiconductors, more expensive ones, and the right design parameters and filtering mechanisms, which is all why I used the word breakthrough to describe what we've done. With the phase noise, we've also taken exhaustive steps to 'corral' that and contain it in its own private little place so it cannot spread out and affect channels that are getting amplified. Any receivers on the market that are described as 'synthesized receivers' are limited by this problem."

Interviewer: "So is this as sensitive as anything available in the market?"

DLM: "Well, we compare it to our Stealth. The Stealth receiver that we've been producing for the last 8 years or so has always come out on top of any test for sensitivity that we've made against any other receiver. 'Sensitivity' is another term for the Signal-to-Noise Ratio, or the ability to detect a weak signal. And this new receiver is the same as the Stealth in terms of sensitivity but at a much lower cost. That's one of the things I should have mentioned earlier that by modernizing and updating a lot of the circuitry, we've been able to substantially lower the cost and make it more affordable than the Stealth was."

Interviewer: "How is this different from what some call a noise-blanker?"

DLM: "A noise blanker is kind of a simple, more primitive approach to just cutting out certain types of noise in the form of big spikes and sudden jumps in the signal level, like noise from car ignitions. But here we're talking about the more subtle and insidious type of noise, and that's much harder to overcome than by just using a noise blanker. This white noise is pervasive and it's mathematically intractable if you're trying to use simple approaches to getting rid of it.

Interviewer: "Can you increase that sensitivity by adding a 'preamplifier' on your antenna?"

DLM: "Yes, you can. With a receiver that has a poor front-end, you can improve the sensitivity by adding a low noise pre-amplifier. But it isn't needed with the Field Marshall. It's kind of a hassle to add an extra piece of equipment, which is why we built it in."

Interviewer: "How much of this receiver, then, is completely new?"

DLM: "Let me think, I need to do some math... I'd have to say... 100%. Starting at the antenna, we took the basic idea of our collapsible yagi antenna which has been very successful over the last ten years and has been very reliable in the field and made it that much more robust and stronger, and more attractive as well. So we've gotten rid of the large springs, the pulleys and the cables and just streamlined everything a lot. So you'll see those differences right away if you're familiar with our previous antenna.

Inside the receiver, we compressed everything, made the case more rounded and ergonomic, taking advantage of the smaller size and the placement of all the parts inside. We completely changed all the electronics inside the receiver. It looks somewhat similar from the front but inside are all new circuit boards with all brand new parts, all parts that will be available a long time into the future since they're fairly new designs. And of course, in the process we did a few of these magical things to the circuit to improve the performance, improve the range, the filtering, the pleasantness of the sound and so forth. Those high tones sound sweet as honey."

Interviewer: "What makes your yagi so directional? Tell us how you designed your yagi antenna."

DLM: "Well, anyone can throw together a yagi and you can come up with a usable antenna. 'Homemade' is the norm among HAMs (Amateur Radio enthusiasts). But if you really want to get a high-performance antenna, you need to spend some extensive time optimizing things. By that I mean the length of every element, the spacing between the elements, and the tuning of the matching circuitry and a bunch of things. But the catch is that if you change one of those things, then you have to go back and redo it for all the other ones. It's just very tedious to get it just right, and that's why people don't typically do this. I personally spent weeks outdoors, in lots of hayfields in Malad, Idaho, because the radio noise was quiet there. I remember having bees and grasshoppers on me for days on end."

Interviewer: "Why do you have to be out in a field for so many days doing this?"

DLM: "Well, we did a lot of computer modeling in advance to kind of get a general idea of the directions we wanted to go, but in the end you don't trust anything but field trials."

Interviewer: "How much do can you really achieve with all this antenna tuning?"

DLM: "There's a trade off between several basic things in antenna tuning. A key one is the front-to-back ratio. That is, how strong the signal is picking up in the forward direction, the direction you want to go versus the unwanted response you get in the reverse direction. Unfortunately in all antennas there's an unwanted signal from the back that throws people off sometimes to go 180 degrees from where the target really is. But if you minimize that then you also degrade the gain or the magnifying ability of the antenna. So we try to find a good compromise and we try to avoid the side lobes and to get the sharpest beam, which gives you your pinpoint accuracy."

Interviewer: "Why is your antenna bigger than some others?"

DLM: "If you want to be able to pinpoint and if you want performance, there's no way you're going to get that with shortened elements. That's why we've always stuck with the idea of having full length elements, but then mechanically make it as small and convenient as possible rather the sacrificing the performance through just making them small. We realize that convenience is a great thing but ultimately there are those times when you want the absolute best performance and that's always been our commitment, to have that available right there with you at all times."

Interviewer: "I see here you refer to this new receiver as 'The Quiet One.' Wouldn't most people say that a receiver needs to be loud?"

DLM: "Well, you do hear your signal very loud. What you don't hear is a lot of background noise and this is because of our special filtering. You'll find that this receiver is especially good at lowering the noise picked up from sources, like TV broadcasting stations which is a terrible source of interference. We've been able to use this special filtering technology, the polyphase filters, to lower all that noise and the end result, what you hear, is a clean, loud signal and that's the ideal thing to be hearing."

Interviewer: "Someone new to this receiver might be alarmed if they turn it on, then turn up the volume expecting to hear the loud hissing sound, to gauge how loud the speakers are."

DLM: "What you want to do is first turn on a transmitter and then turn it up all the way and see how it sounds. What you'll hear is a very loud signal. Again, noise is the number one enemy of a receiver in terms of being able to pick up over a long range. So, it's a beautiful thing, having a quiet receiver."

Interviewer: "What is a polyphase filter?"

DLM: "I really can't explain that, since it would give away our whole secret."

Interviewer: "All tracking receivers on the market today expressly warn about getting wet or even having any exposure to moisture. One company even suggests putting their receiver inside a plastic baggie if there's any chance of rain getting on the receiver. What have you done to this new design to be able to be used outdoors?"

DLM: "The biggest risk area with regards to water is getting it into the speaker, as most speakers are made of a certain kind of cloth type of cone. We went to a mylar cone which is entirely water resistant, and we covered it with water resistant speaker cloth as well, so we prevented water from getting through the speakers. But it's not waterproof, and if you submerge it or if you hold it up so water can accumulate in the front panel area, water will go inside and eventually may stop it from working. You can freely use it in rain, but just keep the front panel shielded from the rain and hold the front down, so water doesn't accumulate there."

Interviewer: "If you happened to fall in a creek or drop it into a stream and totally submerge the receiver, then what?"

DLM: "In the user manual we point out that you'd first want to turn it off, then take out the batteries because the batteries are going to swell up if they're wet. And that's a bad thing. Then set it down in a warm place, control panel end down, and let it dry out."

Interviewer: "It seems like a lot of time, cost and effort to develop a new receiver. Why not just use one that's already available in the market, like a Tracker or Wildlife Materials or some other and then do some modification to it?"

DLM: "We've gone down that road before. We used to sell the Wildlife Materials receivers, the TRX1000, the TRX3 and 16, and they were fine receivers. We'd re-package them so they looked attractive, added our collapsible antenna and the pistol grip and so forth. But in the end it was always compromising one part or the other. We've now been producing our own receivers for eight or nine years and have learned a lot. And we just found the opportunity right now to start over yet again knowing that there are many, many new and spectacular developments in terms of the core technologies that are here and available now these days. Wireless technology has just bloomed and taken off in the last ten years.

It seems like it should be straightforward to design a receiver, and the basic idea is. But there are so many subtleties involved, little intricate things. We find out that if we move a certain component over one half inch we get a dramatic different response because of the proximity to this other part that's way over there. A wire going this direction instead of that means it doesn't pick up the magnetic field of that trace on the circuit board. I couldn't even begin to list all the different trade-offs. We literally do hundreds and hundreds of tests on a product like this to find these little things. It takes us a lot of time, actually.

Designing a new receiver is not something I'd want to go through very often. We have hundreds of pages of intricate notes and experimental results of ideas that we tried, and it just takes a huge part of your life and your brain capacity to go through a project like that. So we hope to make this new receiver design a core technology to which we'll add new features in later versions."

Interviewer: "We've talked about the insides, but it's also clear a lot of thought went into packaging and reducing the size and clever ways for the user to re-configure it."

DLM: "You know that Marshall Radio Telemetry has always held packaging very high in importance, and this receiver exemplifies that. It's a delight to hold, it's a delight to handle and a pleasure to use. And, to look at. We could have gotten by with a cheaper case with bent sheet metal and screws sticking out and a much cheaper antenna. But just take a look around at cars for example. Do you see cars that have square, metal box shapes? With screws poking out, without paint? Every car's got paint on it, because that's the minimum acceptable level that people will even buy. We just hope that's the way customers will feel about packaging. And then they'll quickly discover that what's on the inside is just as great..."

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